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Athletic wear
Training gym kits
Versatile training shorts and sleeveless tops designed for high-intensity gym sessions and outdoor practice drills for your entire roster.
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Pro Quality Team Kits
Professional Custom Sublimated Football Jerseys for Your Club
Finding reliable manufacturing for your club gear is difficult. Quality drops, delivery dates slip, and inconsistent sizes ruin the look of your team. You need a partner that understands the specific needs of professional athletic departments and local football leagues.
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Minimum Order
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Quality Standard
01 / Production Scope
End to End Manufacturing for Your Team Apparel
At Benjima, we manage every aspect of your apparel line within our Sialkot facility. By keeping cutting, printing, embroidery, and assembly under one roof, we maintain tight control over your order from start to finish. When you require custom sublimated football jerseys for a league or a club, our team handles the entire workflow to ensure consistency.
We provide full private label services designed to scale. Whether you need crisp screen printing for classic kits or high resolution sublimation for complex graphic patterns, our machinery is calibrated for precision. If your brand prefers the texture of tackle twill embroidery or the modern finish of DTF transfers, we adapt our methods to suit your specific design. We strictly follow AQL 2.5 standards during our final quality control phase before packing your shipment for export. Every order is reviewed against your approved physical sample to ensure that the final bulk matches the prototype exactly. By streamlining these processes, we help sports organizations and brands deliver professional gear to their athletes without the complexity of managing multiple vendors across different regions.
- Minimum order quantity starts at 50 pieces per style to keep your inventory costs manageable and precise.
- Production workflow covers everything from initial fabric cutting to final quality control and individual garment packing.
- Decoration methods include sublimation for unlimited color options plus embroidery and screen printing for traditional branding.
- Quality control adheres to AQL 2.5 standards to ensure every unit meets your specific professional requirements.
02 / Fabric Selection
Performance Fabrics for Custom Sublimated Football Jerseys
When players hit the pitch, their uniforms need to do more than just look professional. We build our custom sublimated football jerseys using specialized polyester interlock fabrics. These textiles are engineered to pull moisture away from the skin, moving perspiration to the exterior of the garment where it evaporates quickly. This moisture management is vital for keeping athletes cool and dry during intense matches or summer training sessions.
We prefer a weight range of 140 to 160 GSM for these kits. This weight provides the ideal balance of durability for contact sports and breathability for high-exertion play. Using heavier fabrics often traps too much body heat, while going too light can compromise the tear resistance required during competitive play. When you order your custom football uniforms from Benjima, we ensure every piece meets our strict AQL 2.5 quality standards for stitch integrity and fabric consistency.
- Enhanced capillary action for rapid sweat evaporation
- High tenacity fibres to resist snagging and pulling
- Consistent colour fastness after repeated industrial washes
| Fabric Type | Material | Typical GSM | Primary Benefit |
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| Poly Interlock | 100% Polyester | 150 GSM | Superior moisture wicking |
| Birdseye Mesh | 100% Polyester | 145 GSM | High airflow ventilation |
| Mini Pique | 100% Polyester | 160 GSM | Durable structure for impact |
| Flat Knit | 100% Polyester | 140 GSM | Smooth surface for vivid sublimation |
| Diamond Mesh | 100% Polyester | 155 GSM | Breathable side panel options |
| Microfiber | 100% Polyester | 130 GSM | Lightweight shell performance |
03 / Orders and Time
Production Logistics for Your Custom Sublimated Football Jerseys
Running a smooth operation requires planning for both quantity and complexity. For custom sublimated football jerseys, our minimum order quantity starts at 50 pieces per style. While our standard bulk lead time sits between 15 to 25 working days, highly detailed orders might push toward the upper end of that window. This period begins once your physical sample is approved and signed off by your team lead.
Complexity dictates the final schedule. Designs involving heavy embroidery or multi-layer tackle twill patching often require extra hours on the production floor compared to standard print-only graphics. We manage the entire cycle in-house, including cutting, stitching, and AQL 2.5 quality control inspections to ensure consistency. By keeping every step under our roof in Sialkot, we eliminate the delays common with outsourced finishing. Whether you are ordering a full set of custom football uniforms for a league or stocking a small school roster, clear communication during the sampling phase is the best way to hit your target delivery date.
- 50 pieces per style is our mandatory minimum order quantity to maintain strict internal production efficiency standards.
- 15 to 25 days covers our standard bulk lead time for most custom football jerseys after sample approval.
- Quality control metrics adhere to AQL 2.5 standards to ensure your gear meets professional retail requirements.
- Production scheduling depends on design complexity such as specific fabric weights or intricate embroidery application methods.
04 / Inspection Standards
Strict AQL 2.5 Standards for Every Jersey Order
Quality is not an afterthought at our Sialkot facility. Every shipment of custom sublimated football jerseys undergoes a rigorous AQL 2.5 inspection process before it ever leaves our packing line. We use this internationally recognized sampling method to identify any defects in stitching, fabric weave, or print alignment. By pulling a statistically representative sample from every finished batch, we ensure that the entire production run meets your professional expectations.
Why does this matter for your team? Relying on random visual checks is risky when you are buying custom football uniforms in bulk. A single misprinted jersey can ruin the look of an entire squad. Our team monitors every step from the initial cutting tables to the final fold. If we find a defect during the audit, we trace it back to the specific stage to rectify the error immediately. We only clear orders for shipping when they pass our strict internal audit, protecting you from the frustration of receiving flawed kits.
AQL 2.5 level
Process audit
Defect control
Final check
Additional garment services
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Complete your full team kit today
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Outerwear
Technical team jackets
Weather-resistant jackets suitable for coaching staff and players on the sidelines during cold or rainy match days throughout the season.
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Fleece
Warm-up hoodies
Premium cotton-fleece hoodies featuring your logo, ideal for pre-game travel or casual wear for fans of your football club.
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Gloves
Performance player gloves
Specialized grip gloves for keepers and field players, engineered for ball control in various weather conditions during training and matches.
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Headwear
Branded sports caps
Customized caps and beanies for your club supporters, featuring high-quality embroidery of your team emblem and secondary sponsor graphics.
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Uniforms
Youth football kits
Smaller size grading for academy teams, maintaining the same professional fabric quality and sublimation detail as our senior level jerseys.
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Socks
Knitted team socks
Elasticated performance socks designed to stay up during active play, available in custom colors to match your club brand identity.
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Accessories
Equipment carry bags
Durable gear bags for carrying kits, balls, and personal items, featuring screen-printed logos for a cohesive team image at tournaments.
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Apparel
Training polo shirts
Professional polo shirts for coaching staff and club officials, providing a formal look for travel and post-match press conferences.
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Years in production
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Stitching production lines
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Reliable bulk manufacturing
Full service garment production solutions
Durable fabric options
We utilize moisture-wicking polyester blends in 140 to 180 GSM weights to ensure your players stay dry and comfortable during every intense match.
Precision pattern cutting
Our team uses digital pattern grading to ensure every size fits correctly, providing consistent silhouettes across your entire team uniform order.
AQL 2.5 inspection
Quality control is standard here. Every batch undergoes strict AQL 2.5 inspection before packaging to ensure that your shipment meets professional standards.
Custom brand labeling
Private label branding allows you to add your own neck tags and hem labels for a professional retail-ready finish on all apparel.
In house production
From cutting and sewing to final packing, we control every stage of the manufacturing process to maintain your specific quality requirements.
Worldwide shipping logistics
We ship directly from our Sialkot facility to leagues and clubs globally, managing the export process to get your kits delivered securely.
Pre-production samples
Before we start bulk production, we send you a physical sample for approval, ensuring every detail matches your specific design requirements.
High performance sublimation
Sublimation ink infusion ensures your designs remain sharp and vibrant, never cracking or peeling even after dozens of intense wash cycles.
05 / Factory Workflow
Our Precision Process for Custom Sublimated Football Jerseys
Precision drives our output at Benjima. Once your artwork is finalized, we transition into the production phase. We utilize industrial sublimation printers to transfer your designs onto premium transfer paper using high-fidelity inks. This ensures that every line of your custom sublimated football jerseys remains sharp and color-fast after countless washes.
After printing, the magic happens on the heat press. We carefully align the transfer paper with the precut fabric panels. Under precise temperature and pressure settings, the ink turns into gas and bonds permanently with the polyester fibers. This process ensures the design stays breathable and lightweight, unlike screen printing which can add heavy layers to your kit. We then transition these pieces to our assembly line for durable stitching, where our team monitors every seam to maintain our internal AQL 2.5 standards.
- Sublimation Printing: Digital transfer for high color accuracy.
- Heat Press: Permanent thermal bonding to synthetic fabrics.
- Quality Gate: Verification of print registration and fabric tension.
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Digital printing
We load your vector files into our large-format sublimation printers to produce high-definition transfers on specialized, moisture-wicking paper stock.
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Thermal transfer
Skilled technicians align the printed paper with precision-cut polyester panels before applying high pressure and heat to bond the ink.
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Assembly line
The sublimated fabric pieces move to the stitching department where our operators use industrial machines to assemble your team kits.
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Final inspection
Every single garment undergoes a strict quality check for print alignment and stitching integrity before we move to individual packing.
06 / Reorder Consistency
Maintaining Perfect Color Consistency For Future Reorders
A common pain point for clubs is receiving a second batch of gear that does not quite match the original. When you choose Benjima as your football jersey manufacturer, we eliminate this frustration by maintaining digital color logs. Every design file we process is stored with specific color profiles and ink calibration settings. This rigorous documentation ensures your custom sublimated football jerseys look identical regardless of whether you order today or eighteen months from now.
We verify every batch against these established digital logs before printing begins. While screen printing or embroidery can sometimes face variations due to ink batches or thread dye lots, our sublimation process relies on precise digital metrics. By keeping these records in house, we control the entire production cycle. You get the peace of mind that your players will always step onto the field with a uniform aesthetic. Whether you are scaling up your league presence or simply replacing lost kits, your custom team football jerseys remain visually consistent with every single delivery.
Digital Color Logs
We store precise calibration files for every single team order
Consistent Ink Profiles
Standardized sublimation ink settings ensure uniform shades across all batches
Master Reference Files
Every repeat production is checked against original approved digital master
Reliable Shade Matching
Eliminate color drift during reorders with our strict archival process
Factory visual tour
Behind the scenes at Benjima
We maintain full operational transparency by managing all production stages in-house. This allows us to keep a close eye on quality and speed from initial cutting to final pack.
Common buyer questions
Everything you need to know about ordering
If your question is not here, send it through the form and you get a written answer, not a callback request.
Our minimum order quantity is 50 pieces per style for jerseys. For gloves and headwear, the minimum is 100 pieces per style. This helps us maintain our operational efficiency while ensuring we can offer competitive wholesale pricing for sports clubs and retailers ordering in bulk.
Our typical bulk lead time is 15 to 25 working days. This period begins once you have signed off on the pre-production sample. We manage cutting, sublimation printing, embroidery, and final stitching in-house to ensure we meet these timelines consistently for all our clients.
Yes, we require that samples are approved before we begin bulk production. This ensures that the fabric quality, color matching, and size grading meet your specific requirements. We send the physical sample to you for final inspection to avoid any errors in the final manufacturing run.
We use the Pantone Matching System to ensure your team colors are consistent. Since we handle sublimation in-house, we can calibrate our printers to match your specific brand colors as closely as possible. We verify these colors during the sample stage before proceeding to the final bulk order.
Yes, we work with your provided measurements or our standard size charts to ensure your jerseys fit correctly. We offer full size grading services as part of our private label program, allowing you to specify the exact dimensions for each size category needed for your players.
While sublimation is ideal for football jerseys, we also provide screen printing, embroidery, DTF, and puff print. We advise on the best method based on the garment type and your design requirements. For example, embroidery is often better for jackets while sublimation is best for performance jerseys.
Each garment is individually folded and placed into a clear polybag for protection during transit. We then pack these into sturdy corrugated shipping cartons. This process ensures your custom football uniforms arrive in excellent condition, ready for distribution to your players or retail customers.
Get a custom quote
Ready to start your production order
Send us your design files and quantity requirements today. Our team will review your specs and provide a detailed quote and production timeline for your custom football jerseys.
+92 329 6140058 · Monday to Saturday, 9:00 to 18:00 PKT