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Coveralls, hi vis, flame resistant drill and cargo trousers built with bar tacked stress points, reinforced knees and triple stitched main seams. Certification paperwork supplied with the shipment, because your safety officer will ask for it.
Industrial programme / FR and hi vis
Workwear does not wear out evenly. It goes at the knee, the crotch seam, the pocket corner and the point where a strap meets a panel. Everything else on the garment usually has years left in it when it is thrown away. That means the entire value of a workwear specification sits in perhaps eight places on the pattern, and a supplier who reinforces those eight places produces a garment that lasts twice as long for maybe fifteen percent more cloth and thread.
So we build from the failure points inwards. Main seams triple stitched or felled. Bar tacks at every pocket corner, belt loop, fly head and vent. Knee panels doubled with an optional pad pocket. Crotch built with a gusset on coverall blocks so the seam does not take the whole load when someone climbs. None of this is exotic. It is simply the specification most catalogue workwear quietly omits to hit a price.
The second half of industrial work is compliance. Hi vis has to be built to the correct class with the correct tape configuration, and flame resistant garments have to arrive with a certification pack your safety officer can file. We will tell you at quotation stage exactly what the cloth is certified to, and if a requirement in your tender is outside what we can honestly supply, we will say so rather than work around the wording.
Each of these exists in a standard build and a heavy duty build. The heavy duty version costs more per piece and is almost always cheaper across a year, which is the calculation worth running before you order.
Full length coveralls in cotton drill or poly cotton, with a gusseted crotch, action back and a two way zip. Built for climbing, kneeling and getting in and out over boots.
Inherent FR drill coveralls, shirts and trousers for welding, energy and petrochemical sites, supplied with the certification pack your safety officer will ask to see.
Class 2 and class 3 hi vis in vest, jacket and bomber builds with correctly configured retroreflective tape rather than tape applied to a rough approximation of a standard.
Multi pocket cargo trousers in drill with doubled knee panels, bar tacked pocket corners and a hammer loop where the trade needs one.
Drill and poly cotton work shirts with a reinforced placket, plus heavy pique polos for supervisory and yard roles that need a smarter garment.
Bomber jackets, parkas, softshell and quilted linings for yard, cold store and outdoor sites, with a layering system so one shell covers several seasons.
Bib and brace overalls with bar tacked strap joins, adjustable buckles and a chest pocket layout set around what the trade actually carries.
Heavy aprons, arm sleeves, caps, and site identification trims. Small items, but the ones that go missing and get reordered most often.
Sub pages carry cloth weights, certification references, reinforcement details and price bands per garment. This is normally the level of detail an HSE tender response needs.
Drill weights, gusseted crotch, action back and the reinforcement that decides garment life.
Class 2 and class 3 builds, tape configuration and the garments they apply to.
Inherent FR drill, FR thread and trims, and the certification pack supplied with goods.
Workwear cloth is bought on tear strength, abrasion resistance and certification. Hand feel is the last consideration rather than the first.
| Cloth | Weight | Construction | Where it is used |
|---|---|---|---|
| Cotton drill | 280 GSM | 3/1 twill | Coveralls and cargo trousers |
| Heavy cotton drill | 320 GSM | 3/1 twill | Heavy duty and abrasive sites |
| Flame resistant drill | 320 GSM | Inherent FR treatment | Welding, energy, petrochemical |
| Poly cotton workwear twill | 245 GSM | 2/1 twill, 65/35 | General industry and logistics |
| Hi vis polyester | 150 GSM | Birdseye knit | Class 2 and 3 vests |
| Hi vis oxford | 210 GSM | Coated oxford | Hi vis jackets and outerwear |
| Ripstop | 200 GSM | Ripstop weave | Light duty and hot climate sites |
Where a cloth carries a certification, the paperwork travels with the shipment. We will state plainly at quotation stage what a cloth is and is not certified for. If your tender asks for something we cannot honestly supply, you will hear that from us before you commit, not afterwards.
Cutting, seam construction, bar tacking and inspection on a live workwear run. The bar tacking stage is the one worth watching, because it is the single biggest difference between a twelve month garment and a three year one.
Industrial briefs that begin with a garment name produce generic workwear. Briefs that begin with what the site actually does produce garments people keep wearing.
What the job involves, what the hazards are, which standards your policy references and how the garments are laundered. Everything downstream is decided here.
Cloth, thread, trims and tape selected against the standards you need. If a requirement is outside what we can supply honestly, you are told at this stage.
Blocks drafted to your size chart with the reinforcement points marked explicitly: knees, crotch, pocket corners, belt loops, strap joins and vent heads.
A real garment in the approved cloth, in ten to fourteen days. FR and hi vis samples take longer than standard workwear because the trims have to match the cloth certification.
We recommend a short wear trial with two or three of the people who will actually wear it. Site teams find pocket and movement problems that a fitting never will.
Cut in lay, main seams triple stitched or felled, bar tacks applied at every marked point, tape applied to the correct configuration for hi vis classes.
AQL 2.5 with measurement checks, plus assembly of the certification and cloth specification pack that ships with the goods.
Sorted by size and site, carton marked to your list, with export documents and consolidated shipping handled here.
Industrial orders are usually signed by procurement and vetoed by HSE. These are the six places HSE looks.
Certification for FR cloth and hi vis construction, plus cloth specifications and inspection records, packed with the shipment so your governance file closes without a follow up email chain.
Hi vis class is a function of background material area and tape placement, not of how bright the garment looks. We build to the configuration the class actually requires.
FR thread, FR zips and FR tape. A flame resistant garment assembled with standard polyester thread is not a flame resistant garment, and it is a common shortcut.
The reinforcement map is part of your signed spec sheet, so bar tack positions and knee construction are contractual rather than a matter of which line ran the order.
Extended sizes run in the same production at the same unit price, and coverall blocks are graded on height as well as girth so tall crew are not issued something that pulls at the crotch.
If a tender clause asks for something outside what we can certify, we say so at quotation. That conversation is unwelcome early and considerably worse late.
Coveralls, hi vis, drill detail and the inspection stage that sits before dispatch.
In each case the client had already calculated what replacement frequency was costing them.
FR coveralls where the previous supplier had used standard thread and trims. Rebuilt with FR thread, FR zips and a certification pack that closed a long running audit finding.
Hi vis and cargo trousers failing at the knee within five months across three depots. Doubled knee panels and bar tacked pockets took average garment life past two years.
A crew spread across height ranges that no standard size chart covered. Coverall blocks regraded on height as well as girth, which removed most of the crotch seam failures.
The job, the hazards, the standards your policy references and the headcount. That is enough for a costing, and it is a far better brief than a garment name and a quantity.
Tell us the garment, the quantity and the date. That is enough for a costing.
We reply within one working day. No mailing list.
A written quote will reach you within one working day.