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Football
Soccer Training Kits
Breathable moisture wicking jerseys, lightweight shorts, and elite drill tops customized with sublimated striping and embroidered crests.
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Custom Sports Apparel Factory
Custom Training Wear Manufacturer USA Teams Trust
Buying team gear from middleman brands often means high prices, stock shortages, and limited customization. Sports clubs and academies need direct factory communication to build reliable, high performance kits that arrive before preseason starts.
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01 / PROGRAMME OVERVIEW
Custom Training Wear Manufacturer USA for Professional Gear
Building a durable athletic kit requires technical fabrics that survive repeated daily practice. As an experienced Custom Training Wear Manufacturer USA teams rely on, we produce complete performance lines built for high-intensity movement. Our facility handles lightweight 140 GSM polyester training jerseys, flexible four-way stretch shorts, and 280 GSM polyester fleece tracksuits designed for cold sessions. Every garment stands up to hard tackles, daily wash cycles, and relentless sweat.
We also manufacture specialized weather-resistant outerwear to keep athletes warm during evening sessions. Our rain jackets feature 100 percent nylon shells with waterproof PU coatings, sealed seams, and breathable mesh linings. For clubs needing custom sports training wear, we offer custom dye sublimation, screen printing, chest embroidery, and heat-transfer sponsor logos. We cut, stitch, and decorate every piece under one roof in Sialkot, giving sports brands complete control over size grading, color consistency, and fabric performance across their entire squad line.
- 50 pieces per style minimum order quantity for customized team training jerseys, shorts, tracksuits, and weather-resistant jackets.
- 140 GSM to 280 GSM performance polyester fabrics engineered for moisture wicking, thermal retention, and structural durability.
- Sublimation and embroidery in-house decoration options including high-density screen print, silicone badges, and heat-transfer sponsor logos.
- 15 to 25 working days standard bulk manufacturing lead time following initial sample approval and final sizing confirmation.
02 / FABRIC SELECTION
Selecting Technical Performance Fabrics for Daily Training
Daily practice demands fabrics that balance durability with quick drying times. Light 140 GSM eyelet mesh works exceptionally well for high-heat sessions because the open knit lets air flow freely across the skin. However, lighter polyester knits tend to snag under heavy contact. For contact drills and full-contact practice, a 180 GSM micro-interlock fabric offers superior tensile strength without retaining extra body heat.
As a custom training wear manufacturer USA sports organizations trust, we guide teams through these material trade-offs before cutting cloth. Standard 100% polyester interlock absorbs minimal moisture, while adding 5% to 8% elastane improves four-way stretch for recovery sessions and gym workouts. Heavier 220 GSM brushed polyester fleece keeps athletes warm during cold-weather warmups while pushing sweat outward. Choosing the right weight prevents premature fabric wear and keeps your squad comfortable through daily sessions.
| Fabric Type | Weight Range | Moisture Wicking | Best Application |
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| Polyester Eyelet Mesh | 140 to 150 GSM | High airflow, fast drying | Intense hot weather sessions |
| Micro Interlock Polyester | 160 to 180 GSM | Moderate wicking, highly durable | Daily practice jerseys and tops |
| Poly Elastane Blend | 180 to 200 GSM | Four-way stretch, quick dry | Fitted gym tops and base layers |
| Woven Stretch Polyester | 130 to 150 GSM | Water repellent outer, breathable | Lightweight field shorts |
| Brushed Back Fleece | 220 to 260 GSM | Thermal insulation, moderate wicking | Cold weather training hoodies |
| Double Knit Tricot | 200 to 230 GSM | Smooth finish, highly durable | Heavy duty training tracksuits |
03 / MOQ & LEAD TIMES
MOQ Lead Times and Bulk Pricing Factors
Ordering custom sportswear directly from an overseas factory requires transparent production terms. As a custom training wear manufacturer USA teams rely on, Benjima maintains a accessible minimum order quantity of 50 pieces per style. For smaller items like gloves and headwear, our standard minimum is 100 pieces. This low threshold allows professional clubs, academies, and emerging sportswear brands to launch custom training kits without overcommitting capital or sitting on excess stock.
Every bulk order follows a strict approval sequence to protect your investment. We produce a physical pre-production sample for your review, verifying fabric hand-feel, color accuracy, and size grading. Bulk sewing begins only after you approve this sample. Standard bulk manufacturing requires 15 to 25 working days after sample sign-off, depending on design complexity and decoration methods like sublimation, embroidery, or direct-to-film printing.
Primary Cost Drivers for Bulk Orders
Your unit price depends directly on four main variables:
- Fabric choice: Heavyweight 280 gsm interlock or water-resistant polyester outer shells cost more than standard 140 gsm mesh.
- Decoration detail: Combining high-density chest embroidery with sublimated side panels increases labor time.
- Order volume: Larger quantities lower the cut-and-sew setup costs per garment.
- Packing specifications: Individual polybags with custom barcode labels or branded hangtags add minor costs.
- 50 pieces per style allows sports clubs and brands to test new designs without purchasing massive inventory upfront.
- 15 to 25 working days is the standard turnaround time needed for complete bulk production after sample approval.
- Pre-production physical samples are sent for complete client sign-off before any bulk cutting or stitching begins.
- Direct factory pricing scales efficiently based on overall order volume, fabric choice, and decoration methods used.
04 / QUALITY STANDARDS
Strict Quality Control for Custom Training Wear Manufacturer USA Production
Every batch of performance apparel that leaves our factory undergoes rigorous testing before shipment. As a dedicated Custom Training Wear Manufacturer USA teams rely on, Benjima applies international AQL 2.5 inspection standards to every single order. We do not skip checks when production schedules get tight. Our quality team inspects fabric weight, color consistency, and overall construction accuracy across all custom training wear orders. Every seam on your training jerseys, tracksuits, and shorts is tested for stress resilience to prevent split stitching during intensive field sessions.
320 GSM French terry tracksuits and 180 GSM polyester jerseys receive strict shade matching under standardized lighting boxes to guarantee exact pantone adherence. We perform four-stage wash tests and rub tests to verify that dye and printed artwork remain vibrant after repeated wash cycles. Sublimated graphics, screen prints, and silicone transfers undergo heat and stretch checks so they never crack or peel. By running cutting, embroidery, printing, and sewing entirely in-house, we catch minor flaws before packing, delivering clean, professional, and durable gear to your team or retail business every time.
AQL 2.5 Final Inspection
4-Stage Colorfastness Testing
Tensile Seam Strength Checks
OEKO-TEX Capable Fabrics
Catalog Expansion
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Comprehensive Athletic Garment Manufacturing For Global Brands
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Gymwear
Performance Compression Gear
Four way stretch nylon spandex tops and tights built for high impact muscle support and thermal regulation during drills.
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Outerwear
Weatherproof Sideline Jackets
Water resistant softshell jackets and padded bench coats engineered to protect players and coaching staff during winter sessions.
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Tracksuits
Team Travel Tracksuits
Matching poly-tricot and french terry jacket and pant sets designed for club travel, press events, and warm ups.
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Fleece
Athletic Training Hoodies
Heavyweight cotton polyester fleece hoodies with reinforced double stitching, pouch pockets, and custom chest screen printing or puff print.
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Headwear
Custom Sports Caps
Performance six panel athletic caps, sun visors, and warm knitted beanies tailored with 3D crest embroidery and custom taping.
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Gloves
Technical Field Gloves
Thermal player field gloves and high grip goalkeeper gloves manufactured to withstand wet and freezing weather conditions.
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Activewear
Athletic Running Shorts
Lightweight woven polyester shorts featuring built-in compression liners, zipped pockets, and custom laser cut ventilation holes.
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Private Label
Full Club Uniform Bundles
Turnkey custom kits including matches, training apparel, socks, and travel wear produced under unified color matching standards.
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Sialkot Production Scale
Manufacturing Capabilities Built For Volume Wholesale Orders
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Dedicated Stitching Lines
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Complete Factory Production Solutions
Engineered Apparel Manufacturing For Professional Sports Teams
Precision Automated Fabric Cutting
Digital CAD grading and automated laser cutting ensure exact panel dimensions across all youth and adult sizing charts for training sets.
Full Sublimation Printing
High temperature dye sublimation bonds ink directly into synthetic performance yarns for permanent, bleed-free team graphics that never peel or crack.
Direct Embroidery Technical Application
Multi-head embroidery machinery applies high density club crests and partner logos using colorfast polyester threads engineered for heavy wash cycles.
In House Garment Stitching
Specialized flatlock and twin needle stitching lines prevent seam chafing, providing structural durability during high intensity athlete training sessions.
Custom Private Label Branding
Woven neck labels, heat transfer care tags, silicone sleeve badges, and customized swing tags fully align garments with your brand identity.
AQL 2.5 Quality Inspection
Every batch undergoes rigorous inline checking and final AQL 2.5 standard audits to verify measurements, seam strength, and logo placement.
Rapid Sample Development
Physical pre-production samples ship in 7 to 10 working days, allowing fast approvals for sports clubs and commercial sportswear distributors.
Global Wholesale Export Shipping
Direct air and sea freight logistics deliver completed apparel orders directly to team headquarters and retail warehouses across North America and Europe.
05 / MANUFACTURING PROCESS
Inside Our Complete Sialkot Manufacturing Facility
Precision Workflows From Raw Yardage to Packed Cartons
Production begins with your tech pack, digital vector art, and Pantone color specs. Our pattern makers convert your artwork into digital grading layouts, ensuring consistent sizing across youth and adult ranges. For sublimated training wear, designs print onto transfer paper using Swiss inks before heat pressing onto 100% polyester interlock fabric at 200 degrees Celsius. This process fuses dye directly into the fibers so colors never peel, crack, or fade under heavy wash cycles.
Bulk panels move directly to automated cutting tables to maintain exact seam allowances. Our factory handles all embellishments in house, including high density rubber badges, 3D embroidery, silicone grip prints, and reflective heat transfers. Skilled machinists assemble the garments using four thread flatlock stitching to eliminate interior seam chafing during high intensity drills. As a trusted custom training wear manufacturer USA teams rely on, we enforce strict AQL 2.5 quality control standards. Every training jersey, short, and tracksuit undergoes loose thread trimming, measurement checks, and garment steaming before individual polybagging and carton packing.
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Pre Production Setup
Tech packs receive digital pattern grading, Pantone lab dips get checked, and paper sublimation prints run for customer approval.
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Sublimation and Cutting
Italian heat presses transfer dyes into technical polyester before laser cutters slice individual garment panels with millimeter accuracy.
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Stitching and Decoration
Specialized four thread flatlock machines assemble the cut panels while in house embroidery and heat transfer lines add team crests.
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Quality Inspection and Packing
Garments pass through AQL 2.5 table inspections, size verification, steam pressing, and individual polybagging into export shipping cartons.
06 / REORDERS & ARCHIVES
Digital Pattern Archives and Precise Roster Reorders
Exact Color Matching for Mid-Season Roster Top-Ups
Mid-season additions and annual club roster expansions often create headaches for equipment managers. Ordering extra kits months after the initial bulk run usually risks mismatched panel shades or altered sizing. As a reliable custom training wear manufacturer USA teams depend on, we prevent these inconsistencies by archiving every detail of your original production. We store vector artwork files, digital grading patterns, and exact Pantone dye recipes in our secure system.
Sublimation print profiles and fabric dye lot records remain locked to your team profile indefinitely. When a new player joins your squad or a school orders additional stock for the next season, we pull the exact digital master file. We test sample strike-offs under standard lighting to verify color accuracy against the original run before printing the rest. Whether you need 50 piece minimum reorders or 100+ bulk training wear additions, your replacement jerseys and training shorts match your original sportswear shipment flawlessly every single time.
Digital Vector File Storage
Exact print scale and logo placement archived forever
Locked Pantone Dye Recipes
Guaranteed color consistency across all reorder batches
Graded Pattern Master Files
Identical garment sizing and fit on every order
Low MOQ Reorder Runs
Flexible top-ups starting at just fifty pieces
Factory Gallery
Precision Manufacturing From Fabric To Finished Apparel
Explore our production quality across athletic garments, detailing custom sublimation, dense embroidery, flatlock stitching, and custom private label finishing for global clients.
Ordering Guide
Frequently Asked Questions About Wholesale Apparel Orders
If your question is not here, send it through the form and you get a written answer, not a callback request.
Our standard minimum order quantity is 50 pieces per style for custom training wear, hoodies, tracksuits, and jackets. For gloves, caps, and headwear, our minimum is 100 pieces per style. You can split your quantity across standard size runs from youth sizes up to 5XL.
Bulk manufacturing typically takes 15 to 25 working days after you approve the physical pre-production sample. Shipping time depends on whether you choose express air freight, which takes 4 to 7 days, or standard ocean freight, which takes 25 to 35 days based on your location.
Yes, we produce and ship physical approval samples before starting bulk production. Sample creation takes 7 to 10 working days. As a dedicated custom training wear manufacturer USA clients rely on, we proceed with cutting and stitching bulk fabric only after your written sample approval.
We utilize official Pantone Matching System codes for dye bath formulation and digital sublimation printing. Our color lab verifies all fabric lots under standard D65 light booths to ensure exact color consistency across jerseys, shorts, tracksuits, and outerwear throughout your entire order.
We operate complete in house decoration departments including dye sublimation printing, direct screen printing, high density embroidery, direct to film transfers, silicone print, and 3D puff print. Running these processes internally guarantees tight quality control and consistent lead times across all orders.
We offer standard US, UK, European, and Australian sizing charts for men, women, and youth athletes. You can choose slim athletic cuts or relaxed fits, or provide your own custom specification measurement sheets for custom bespoke apparel lines.
We ship directly from our Sialkot factory to your designated facility using DHL, FedEx, or specialized air and sea freight forwarding. We handle complete export documentation and offer DDP shipping solutions so duties and customs clearances are managed smoothly.
Start Your Direct Order
Build Your Custom Team Apparel Line With Benjima Today
Work directly with an experienced custom training wear manufacturer USA clubs and brands trust for high performance fabrics, precise decoration, fast lead times, and low minimum orders.
+92 329 6140058 · Monday to Saturday, 9:00 to 18:00 PKT