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Sublimated football jerseys hanging on an assembly line inside a garment factory
Custom Team Uniforms & Apparel

Direct Football Jerseys Manufacturer For Clubs And Brands

Sourcing team kits often means dealing with peeling numbers, delayed shipments, and mismatched kit colours. Wholesale buyers need durable, consistent football uniforms delivered on tight seasonal deadlines without middlemen markup.

OEKO TEX Capable Fabrics AQL 2.5 Quality Inspection In House Printing & Embroidery Global DHL B2B Shipping
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Custom football jerseys and shorts arranged on a factory table
50 PiecesLow Minimum Order
01 / OVERVIEW

Custom Football Kits and Private Label Jersey Manufacturing

Sourcing full team kits requires precision across every garment component. As an experienced Football Jerseys Manufacturer based in Sialkot, Benjima builds complete custom football uniforms designed for high-performance match play. We produce lightweight match jerseys, durable shorts, and high-density knitted socks that maintain consistent team pantone colors across every item. Your club receiving perfectly matched kits depends on our synchronized dyeing and printing departments.

Full Private Label Kit Production

We supply sports organizations, school academies, and independent brands with complete private label kit packages. Our factory handles full garment customization from raw fabric construction to retail packaging. You can select technical micro-mesh polyester fabrics ranging from 140 GSM to 180 GSM, offering excellent moisture management and durability during tough tackles. Custom silicone chest badges, woven crests, heat-applied player names, and custom neck labels are all applied under one roof.

Every order undergoes rigorous quality checks before shipment. Our in-house cutting, sublimating, and stitching lines allow tight control over size grading from youth XS to adult 3XL. We ensure your team crests match your brand guidelines exactly while delivering finished bulk orders on schedule.

  • 50 pieces per style allows small clubs and academies to order professional custom kits without high inventory costs.
  • 140 to 180 GSM fabrics provide breathable performance and tear resistance required for competitive football match conditions.
  • 15 to 25 working days delivers completed bulk orders promptly after your pre-production sample gets final approval.
  • Full private label options include custom woven neck tags, printed care labels, and branded polybags for retail display.
02 / FABRICS

Polyester Knit Fabrics for High Performance Football Jerseys

Choosing the right fabric balance determines how your kit performs during a full ninety-minute match. As a dedicated football jerseys manufacturer, Benjima knits and dyes technical polyesters in-house to match specific climate needs and durability requirements. Lightweight 140 GSM mini-mesh delivers extreme ventilation for hot humid conditions, but sacrifice long-term resistance against shirt-pulling during aggressive play. Raising the weight to 160 GSM eyelet polyester provides an ideal balance of tear strength and moisture management for competitive academy leagues.

Matching Structure to Match Conditions

Heavy duty 180 GSM interlock fabric offers a smooth surface that excels with detailed artwork and deep sublimated colors. It resists pilling, holds up against slide tackles, and keeps its shape after dozens of industrial laundry cycles. However, dense interlock can feel heavy in peak summer heat. We often recommend hybrid construction: dense 180 GSM interlock on the front and sleeve panels for print quality and durability, paired with 140 GSM pin-mesh back panels to drop body heat quickly.

Fabric Type Weight Structure Best Application
Micro Mesh 140 GSM Open hole knit Hot climate matches and lightweight training
Pin Dot Mesh 150 GSM Fine perforated High ventilation with smooth sublimation print
Eyelet Polyester 160 GSM Textured cellular Core choice for youth and adult club kits
Birdseye Knit 165 GSM Patterned weave Quick drying fabric with soft hand feel
Smooth Interlock 180 GSM Double knit flat Heavy duty match jerseys for physical play
Hybrid Poly 140/180 GSM Mixed paneling Maximum front durability with ventilated back
03 / PRICING & LOGISTICS

Order Quantities Pricing Tiers and Factory Lead Times

Planning your club apparel production requires clear timelines and transparent volume structures. As an established football jersey manufacturer, we keep entry limits accessible for local clubs while scaling pricing for large retail orders. Our standard minimum order quantity starts at 50 pieces per style for jerseys, allowing teams to combine different sizes under a single custom artwork layout without paying setup penalties.

Before bulk sewing begins, every custom order goes through a strict physical sample approval phase. Producing a physical pre-production sample takes 7 to 10 working days. Once your team manager or buyer approves the physical sample fit, collar construction, and print accuracy, bulk production runs in our Sialkot facility. Standard bulk manufacturing takes 15 to 25 working days after sample sign-off, depending on total volume and decoration choices like embroidery or 3D silicone badges.

Transparent Volume Savings

  • 50 to 99 pieces: Ideal for single team rosters and small academy programs requiring custom sublimation.
  • 100 to 499 pieces: Multi-team pricing tier with discounted per-unit production costs.
  • 500+ pieces: Optimized volume pricing for distributors, league suppliers, and retail brands.
  • 50 pieces per style starts your custom jersey order across a full range of adult and youth sizes.
  • 7 to 10 working days delivers a physical pre-production sample for full collar, fit, and color approval.
  • 15 to 25 working days completes bulk sewing, quality inspection, and custom polybag packing for shipment.
  • Volume pricing tiers reduce your cost per unit automatically as your total order quantity increases.
Stacked athletic fabric panels and production documentation on a factory cutting table.
15-25 DaysBulk Production
Quality control inspector examining seam strength on a custom football jersey
04 / QUALITY CONTROL

Strict Quality Control for Custom Football Jerseys

Built for Matchday Rigor and Long Term Durability

Every batch of custom football jerseys undergoes a rigorous in-house quality control check before leaving our facility. We use the AQL 2.5 standard for final inspections, checking every seam, collar, and side panel for alignment and stitching flaws. Flatlock seams are pull-tested to ensure they withstand high-tension tackles without popping. Our quality control team measures every finished garment against your approved tech pack to verify size grading accuracy from XS up to 5XL.

Color consistency matters when outfitting an entire club. We use precise Pantone matching for all sublimated football jerseys, ensuring your home and away kits match your brand identity perfectly. Fabrics undergo repeated wash testing at 40°C to verify that dye sublimation prints, screen-printed logos, and heat-applied numbers do not peel, crack, or fade over time. Loose threads are trimmed, and jerseys are folded, poly-bagged, and carton-packed for safe international transport. Working with a dedicated football jersey manufacturer ensures your order arrives right the first time.

AQL 2.5 inspection standard 40C wash durability tested Pantone color matching guaranteed High tension seam pull test
Our Core Specialities

Versatile Sportswear Manufacturing Solutions

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Sublimated polyester fabric close up 01
Football

Sublimated Jerseys

Full color custom football jerseys using advanced sublimation printing for vibrant designs that never crack, peel, or fade during long matches.

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Athletic training gymwear display 02
Training

Gymwear Sets

Durable and breathable gymwear designed for training sessions, featuring high stretch fabrics that provide maximum range of motion for all athletes.

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Team outerwear jacket detail 03
Outerwear

Team Jackets

Customized team jackets featuring weather resistant shells and fleece lining, perfect for sideline warmth or travel wear for clubs and schools.

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Stack of team fleece hoodies 04
Casual

Hoodies

Heavyweight fleece hoodies and pullovers suitable for team branding, available in various fits to keep players warm before or after games.

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Professional football goalkeeper gloves 05
Accessories

Goalkeeper Gloves

Professional grade grip gloves with reinforced latex palms and adjustable wrist straps, ensuring complete control for keepers during matches or training.

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Full matching tracksuit set 06
Training

Tracksuits

Coordinated tracksuit sets including jackets and pants, ideal for team travel, warming up, or casual branding for your entire club organization.

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Team baseball caps with embroidery 07
Custom

Headwear

High quality caps and beanies featuring embroidery or patches to complete your club uniform and provide players with professional gear.

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Football training scrimmage vests 08
Active

Training Vests

Lightweight bibs and training vests designed for scrimmages, available in high visibility colors to help coaches organize drills effectively on pitch.

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Uniforms

Shorts

Custom football shorts with reinforced stitching and internal drawstrings, engineered for durability during sliding tackles and high intensity physical movement.

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Proven Production Capacity

Years Of Manufacturing Expertise

0 Monthly Garment Capacity
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0 Years In Operation
Professional Kit Manufacturing

Quality Standards For Every Order

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Stack of moisture wicking football jersey fabrics

Durable Fabric Selection

We use high performance polyester interlock fabrics at 140 to 160 GSM, ensuring your custom football jerseys withstand intense matches and frequent heavy duty washing.

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Industrial fabric cutting process for uniforms

Precise Pattern Cutting

Our in house cutting tables ensure every panel is sliced with accuracy, maintaining consistent size grading for youth, adult, and bespoke athletic team kits.

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Quality control inspection of football apparel

AQL 2.5 Inspection

Every batch undergoes a rigorous AQL 2.5 quality control inspection process to verify stitching integrity, logo placement, and final dimensions before we pack them.

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Private label branding tags for apparel

Private Label Services

Retailers and brands receive full custom branding including printed neck labels, hem tags, and retail ready poly bagging for a professional wholesale presentation.

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Internal view of garment manufacturing floor

In House Production

By keeping printing, embroidery, and assembly under one roof, Benjima maintains full control over your project timeline as a direct Football Jerseys Manufacturer.

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Pallet of apparel boxes ready for export

Global Logistics Support

We handle the export process for teams and clubs worldwide, ensuring your wholesale football jerseys reach your destination safely and within agreed time frames.

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Sample football jersey for client approval

Pre Production Samples

Before bulk production begins, we create a physical sample for your approval to confirm colors, logo sizes, and the overall fit of the uniform.

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Clock in a garment manufacturing facility

Fast Turnaround Times

Once your sample is approved, our typical production lead time is 15 to 25 working days, getting your kit on the pitch when it counts.

Industrial heat press sublimation machine processing custom football jersey fabric in a textile factory
15 to 25 DaysBulk Production
05 / MANUFACTURING PROCESS

How We Manufacture Your Custom Football Jerseys

Every order follows a strict production line inside our Sialkot facility. As a dedicated football jerseys manufacturer, we do not outsource critical steps. We begin by reviewing your tech packs, vector artwork, and pantone colors. Our pattern master grades each size from youth to adult 5XL. Once digital artwork is approved, we print custom designs onto high-grade transfer paper using Italian sublimation inks. These prints fuse directly into 160 GSM or 180 GSM polyester under controlled heat and pressure, ensuring colors never peel or fade.

Sublimated rolls move to automatic laser cutters for clean, sealed edges. Front panels, back panels, and raglan sleeves then pass to our stitching lines, where operators assemble the garments using reinforced flatlock or twin-needle coverstitching. Side seams receive heat-applied neck labels and wash tags. Every completed jersey undergoes an AQL 2.5 quality inspection before folding. We trim loose threads, check measurements against approved spec sheets, and individualize packaging in polybags with custom size stickers, ready for final carton export.

  • Artwork and Fabric Preparation

    Tech packs undergo digital vector alignment while selected polyester fabrics are batch tested for weight, stretch, and shrinkage.

  • Sublimation Printing and Cutting

    High density Italian inks transfer onto fabric rolls at exact heat settings before automated machinery cuts pattern panels.

  • Precision Stitching and Detailing

    Skilled operators assemble jersey panels with flatlock seams while adding collar ribbing, woven crests, and size labels.

  • Quality Inspection and Packing

    Garments pass AQL 2.5 audit checks for sizing accuracy before thread trimming, individual polybagging, and master carton packing.

Digital embroidery software interface showing technical design files for football jerseys
06 / REORDERS & CONSISTENCY

Maintaining Consistent Team Identity for Future Seasons

When you partner with Benjima as your preferred Football Jerseys Manufacturer, we secure your team identity beyond the initial order. Every design file, including vectorized logos and font placements, is archived securely in our digital library. We store your exact colour formulas using Pantone matching standards to ensure that next year’s kit perfectly matches the batch you ordered today. This meticulous record keeping prevents the visual mismatch that often occurs when clubs source from different suppliers over multiple seasons.

Rapid replenishment is essential for growing squads. Whether you need to add three players mid-season or outfit an entire youth academy, our production line is calibrated for efficiency. Once your initial designs are locked, we bypass the full sampling process for repeat orders to slash your turnaround time significantly. This speed allows coaches and managers to focus on the game instead of supply chain logistics. Whether you are replacing worn jerseys or expanding your roster, your specifications remain ready for immediate production at our Sialkot facility. We prioritize long-term consistency so your brand identity looks just as sharp in three years as it does on your opening day.

Digital Archive Storage All custom art and patterns stored securely for future use
Precision Colour Matching Pantone formulas saved to guarantee consistent shades across every order
Fast Track Replenishment Skip the sampling stage for identical reorders to save time
Flexible Squad Updates Easily add individual jerseys for new players at any time
Common Buyer Questions

Your Order Process Explained Simply

If your question is not here, send it through the form and you get a written answer, not a callback request.

Our minimum order quantity is 50 pieces per style for jerseys and shorts. If you are ordering gloves or headwear items, the minimum requirement is 100 pieces per style. This ensures we can maintain our high standards of quality and production efficiency for every single order.

Yes, we always require sample approval before moving into bulk manufacturing. We create a physical prototype based on your specifications for your final sign off. This step is critical to verify the fit, colors, and print placement, ensuring the final products meet your exact expectations before we start.

Typical bulk production lead time is 15 to 25 working days after the final sample has been approved. This timeframe covers all in house processes, including fabric cutting, printing, embroidery, stitching, and final quality control inspection before your order is packed and ready for shipment.

Yes, we provide standard size charts for youth and adult ranges. If you have specific measurement requirements for your players or your own retail brand, we can adjust the grading accordingly during the sampling phase to ensure the final fit matches your desired specifications.

We use Pantone color matching to ensure your team colors remain consistent across all garments. During the sampling stage, we check these against your requirements. If you have specific brand colors, please provide the Pantone reference codes so we can accurately match your custom football jerseys.

We offer several decoration methods including sublimation, screen print, embroidery, and DTF. We recommend sublimation for full color, complex designs as it is breathable and permanent. For smaller logos or club crests, embroidery or high quality screen print are usually the most durable options.

We coordinate with reliable logistics partners to ship orders worldwide from our facility in Sialkot. Shipping costs and delivery times depend on your destination and the volume of your order. Once your goods pass our AQL 2.5 inspection and are packed, we will provide tracking details.

Start Your Project

Order Custom Football Jerseys Today

Ready to equip your team with professional gear? Contact us to discuss your design specifications, fabric requirements, and bulk pricing. Let our team turn your vision into high quality uniforms.

+92 329 6140058  ·  Monday to Saturday, 9:00 to 18:00 PKT