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Sublimated Jerseys
Full color custom football jerseys using advanced sublimation printing for vibrant designs that never crack, peel, or fade during long matches.
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Sourcing team kits often means dealing with peeling numbers, delayed shipments, and mismatched kit colours. Wholesale buyers need durable, consistent football uniforms delivered on tight seasonal deadlines without middlemen markup.
Sourcing full team kits requires precision across every garment component. As an experienced Football Jerseys Manufacturer based in Sialkot, Benjima builds complete custom football uniforms designed for high-performance match play. We produce lightweight match jerseys, durable shorts, and high-density knitted socks that maintain consistent team pantone colors across every item. Your club receiving perfectly matched kits depends on our synchronized dyeing and printing departments.
We supply sports organizations, school academies, and independent brands with complete private label kit packages. Our factory handles full garment customization from raw fabric construction to retail packaging. You can select technical micro-mesh polyester fabrics ranging from 140 GSM to 180 GSM, offering excellent moisture management and durability during tough tackles. Custom silicone chest badges, woven crests, heat-applied player names, and custom neck labels are all applied under one roof.
Every order undergoes rigorous quality checks before shipment. Our in-house cutting, sublimating, and stitching lines allow tight control over size grading from youth XS to adult 3XL. We ensure your team crests match your brand guidelines exactly while delivering finished bulk orders on schedule.
Choosing the right fabric balance determines how your kit performs during a full ninety-minute match. As a dedicated football jerseys manufacturer, Benjima knits and dyes technical polyesters in-house to match specific climate needs and durability requirements. Lightweight 140 GSM mini-mesh delivers extreme ventilation for hot humid conditions, but sacrifice long-term resistance against shirt-pulling during aggressive play. Raising the weight to 160 GSM eyelet polyester provides an ideal balance of tear strength and moisture management for competitive academy leagues.
Heavy duty 180 GSM interlock fabric offers a smooth surface that excels with detailed artwork and deep sublimated colors. It resists pilling, holds up against slide tackles, and keeps its shape after dozens of industrial laundry cycles. However, dense interlock can feel heavy in peak summer heat. We often recommend hybrid construction: dense 180 GSM interlock on the front and sleeve panels for print quality and durability, paired with 140 GSM pin-mesh back panels to drop body heat quickly.
| Fabric Type | Weight | Structure | Best Application |
|---|---|---|---|
| Micro Mesh | 140 GSM | Open hole knit | Hot climate matches and lightweight training |
| Pin Dot Mesh | 150 GSM | Fine perforated | High ventilation with smooth sublimation print |
| Eyelet Polyester | 160 GSM | Textured cellular | Core choice for youth and adult club kits |
| Birdseye Knit | 165 GSM | Patterned weave | Quick drying fabric with soft hand feel |
| Smooth Interlock | 180 GSM | Double knit flat | Heavy duty match jerseys for physical play |
| Hybrid Poly | 140/180 GSM | Mixed paneling | Maximum front durability with ventilated back |
Planning your club apparel production requires clear timelines and transparent volume structures. As an established football jersey manufacturer, we keep entry limits accessible for local clubs while scaling pricing for large retail orders. Our standard minimum order quantity starts at 50 pieces per style for jerseys, allowing teams to combine different sizes under a single custom artwork layout without paying setup penalties.
Before bulk sewing begins, every custom order goes through a strict physical sample approval phase. Producing a physical pre-production sample takes 7 to 10 working days. Once your team manager or buyer approves the physical sample fit, collar construction, and print accuracy, bulk production runs in our Sialkot facility. Standard bulk manufacturing takes 15 to 25 working days after sample sign-off, depending on total volume and decoration choices like embroidery or 3D silicone badges.
Every batch of custom football jerseys undergoes a rigorous in-house quality control check before leaving our facility. We use the AQL 2.5 standard for final inspections, checking every seam, collar, and side panel for alignment and stitching flaws. Flatlock seams are pull-tested to ensure they withstand high-tension tackles without popping. Our quality control team measures every finished garment against your approved tech pack to verify size grading accuracy from XS up to 5XL.
Color consistency matters when outfitting an entire club. We use precise Pantone matching for all sublimated football jerseys, ensuring your home and away kits match your brand identity perfectly. Fabrics undergo repeated wash testing at 40°C to verify that dye sublimation prints, screen-printed logos, and heat-applied numbers do not peel, crack, or fade over time. Loose threads are trimmed, and jerseys are folded, poly-bagged, and carton-packed for safe international transport. Working with a dedicated football jersey manufacturer ensures your order arrives right the first time.
Versatile Sportswear Manufacturing Solutions
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Full color custom football jerseys using advanced sublimation printing for vibrant designs that never crack, peel, or fade during long matches.
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Durable and breathable gymwear designed for training sessions, featuring high stretch fabrics that provide maximum range of motion for all athletes.
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Customized team jackets featuring weather resistant shells and fleece lining, perfect for sideline warmth or travel wear for clubs and schools.
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Heavyweight fleece hoodies and pullovers suitable for team branding, available in various fits to keep players warm before or after games.
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Professional grade grip gloves with reinforced latex palms and adjustable wrist straps, ensuring complete control for keepers during matches or training.
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Coordinated tracksuit sets including jackets and pants, ideal for team travel, warming up, or casual branding for your entire club organization.
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High quality caps and beanies featuring embroidery or patches to complete your club uniform and provide players with professional gear.
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Lightweight bibs and training vests designed for scrimmages, available in high visibility colors to help coaches organize drills effectively on pitch.
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Custom football shorts with reinforced stitching and internal drawstrings, engineered for durability during sliding tackles and high intensity physical movement.
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We use high performance polyester interlock fabrics at 140 to 160 GSM, ensuring your custom football jerseys withstand intense matches and frequent heavy duty washing.
Our in house cutting tables ensure every panel is sliced with accuracy, maintaining consistent size grading for youth, adult, and bespoke athletic team kits.
Every batch undergoes a rigorous AQL 2.5 quality control inspection process to verify stitching integrity, logo placement, and final dimensions before we pack them.
Retailers and brands receive full custom branding including printed neck labels, hem tags, and retail ready poly bagging for a professional wholesale presentation.
By keeping printing, embroidery, and assembly under one roof, Benjima maintains full control over your project timeline as a direct Football Jerseys Manufacturer.
We handle the export process for teams and clubs worldwide, ensuring your wholesale football jerseys reach your destination safely and within agreed time frames.
Before bulk production begins, we create a physical sample for your approval to confirm colors, logo sizes, and the overall fit of the uniform.
Once your sample is approved, our typical production lead time is 15 to 25 working days, getting your kit on the pitch when it counts.
Every order follows a strict production line inside our Sialkot facility. As a dedicated football jerseys manufacturer, we do not outsource critical steps. We begin by reviewing your tech packs, vector artwork, and pantone colors. Our pattern master grades each size from youth to adult 5XL. Once digital artwork is approved, we print custom designs onto high-grade transfer paper using Italian sublimation inks. These prints fuse directly into 160 GSM or 180 GSM polyester under controlled heat and pressure, ensuring colors never peel or fade.
Sublimated rolls move to automatic laser cutters for clean, sealed edges. Front panels, back panels, and raglan sleeves then pass to our stitching lines, where operators assemble the garments using reinforced flatlock or twin-needle coverstitching. Side seams receive heat-applied neck labels and wash tags. Every completed jersey undergoes an AQL 2.5 quality inspection before folding. We trim loose threads, check measurements against approved spec sheets, and individualize packaging in polybags with custom size stickers, ready for final carton export.
Tech packs undergo digital vector alignment while selected polyester fabrics are batch tested for weight, stretch, and shrinkage.
High density Italian inks transfer onto fabric rolls at exact heat settings before automated machinery cuts pattern panels.
Skilled operators assemble jersey panels with flatlock seams while adding collar ribbing, woven crests, and size labels.
Garments pass AQL 2.5 audit checks for sizing accuracy before thread trimming, individual polybagging, and master carton packing.
When you partner with Benjima as your preferred Football Jerseys Manufacturer, we secure your team identity beyond the initial order. Every design file, including vectorized logos and font placements, is archived securely in our digital library. We store your exact colour formulas using Pantone matching standards to ensure that next year’s kit perfectly matches the batch you ordered today. This meticulous record keeping prevents the visual mismatch that often occurs when clubs source from different suppliers over multiple seasons.
Rapid replenishment is essential for growing squads. Whether you need to add three players mid-season or outfit an entire youth academy, our production line is calibrated for efficiency. Once your initial designs are locked, we bypass the full sampling process for repeat orders to slash your turnaround time significantly. This speed allows coaches and managers to focus on the game instead of supply chain logistics. Whether you are replacing worn jerseys or expanding your roster, your specifications remain ready for immediate production at our Sialkot facility. We prioritize long-term consistency so your brand identity looks just as sharp in three years as it does on your opening day.
See the production environment where we transform raw fabrics into custom kits. We focus on consistent quality across every station, from the cutting room to final packing.
If your question is not here, send it through the form and you get a written answer, not a callback request.
Our minimum order quantity is 50 pieces per style for jerseys and shorts. If you are ordering gloves or headwear items, the minimum requirement is 100 pieces per style. This ensures we can maintain our high standards of quality and production efficiency for every single order.
Yes, we always require sample approval before moving into bulk manufacturing. We create a physical prototype based on your specifications for your final sign off. This step is critical to verify the fit, colors, and print placement, ensuring the final products meet your exact expectations before we start.
Typical bulk production lead time is 15 to 25 working days after the final sample has been approved. This timeframe covers all in house processes, including fabric cutting, printing, embroidery, stitching, and final quality control inspection before your order is packed and ready for shipment.
Yes, we provide standard size charts for youth and adult ranges. If you have specific measurement requirements for your players or your own retail brand, we can adjust the grading accordingly during the sampling phase to ensure the final fit matches your desired specifications.
We use Pantone color matching to ensure your team colors remain consistent across all garments. During the sampling stage, we check these against your requirements. If you have specific brand colors, please provide the Pantone reference codes so we can accurately match your custom football jerseys.
We offer several decoration methods including sublimation, screen print, embroidery, and DTF. We recommend sublimation for full color, complex designs as it is breathable and permanent. For smaller logos or club crests, embroidery or high quality screen print are usually the most durable options.
We coordinate with reliable logistics partners to ship orders worldwide from our facility in Sialkot. Shipping costs and delivery times depend on your destination and the volume of your order. Once your goods pass our AQL 2.5 inspection and are packed, we will provide tracking details.
Order Custom Football Jerseys Today
Ready to equip your team with professional gear? Contact us to discuss your design specifications, fabric requirements, and bulk pricing. Let our team turn your vision into high quality uniforms.
+92 329 6140058 · Monday to Saturday, 9:00 to 18:00 PKT