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Uniforms
Sublimated Soccer Kits
Lightweight 150 gsm moisture wicking polyester jerseys and matching shorts built for clubs, academies, and league matches.
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Sialkot Factory Direct
Partner with a Reliable Custom Teamwear Manufacturer USA
Sourcing custom teamwear from brokers often leads to delayed seasons, wrong colours, and mismatched sizing. Club budgets are wasted on low-grade polyester that pills after three washes.
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01 / Complete Custom Kits
Custom Teamwear Built From Raw Rolls to Finished Kits
Sports clubs, academies, and distributors need uniforms that survive heavy match play and repeat washing. As an experienced custom teamwear manufacturer USA teams rely on, we produce complete, ready-to-wear apparel packages entirely under one roof. Our capability spans lightweight polyester interlock jerseys, matching side-pocketed shorts, warm-up tracksuits, and heavy fleece hoodies. We do not source pre-made blanks. Every garment is cut, decorated, and stitched in our Sialkot factory.
Tailored Fabric and Decoration Choices
We work with 140 GSM to 180 GSM moisture-wicking polyester for performance jerseys, utilizing full-surface sublimation where dyes fuse directly into the fibers. For clubs requiring traditional looks, we offer robust screen printing and direct-to-film transfers on 240 GSM double-knit interlock. We advise against heavy cotton-blend fleece for field training. Instead, we recommend our specialized 320 GSM polyester-spandex brush-back fleece for tracksuits and pre-match hoodies. Your squads receive matching gear with identical color consistency across every single item.
- Sublimated teamwear kits are printed with premium Italian inks that prevent color fading during intensive use
- Polyester interlock fabrics receive anti-bacterial and moisture-wicking treatments to keep players dry on the field
- Sizing runs from youth to adult with exact size grading verified by our in-house pattern makers before cutting
- Every batch undergoes AQL 2.5 inspection covering stitching tension, seam strength, and correct logo placement before packing
02 / Performance Materials
Engineered Fabrics and Decoration Science
Choosing the correct fabric weight determines how a uniform performs under pressure. For high-intensity match play, we utilize 140 GSM to 180 GSM polyester interlock. This tight, smooth knit offers excellent tensile strength and moisture management, though it can snag if cleared incorrectly near rough velcro. For contact sports requiring extra breathability, our 220 GSM birds eye mesh provides superior airflow but holds slightly more dust during outdoor play. When the weather cools, our 280 GSM brushed-back polyester fleece delivers thermal retention for sideline jackets and hoodies.
Sublimation Versus Embroidery
We advise teams to select their decoration method based on garment weight and usage. Sublimation dyes the fabric fibers directly. This process keeps jerseys lightweight, prevents cracking, and maintains full breathability, making it the premier choice for custom teamwear manufacturer USA requirements. However, sublimation only works on polyester fabrics. Embroidery adds a premium, textured look to heavy hoodies and polo shirts, but the heavy backing patch can irritate the skin if stitched directly onto thin 140 GSM match jerseys.
| Garment Type | Fabric Base | Weight | Best Use Case |
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| Match Jerseys | Polyester Interlock | 140 to 160 GSM | Lightweight breathability and high stretch |
| Training Tees | Birds Eye Mesh | 150 to 180 GSM | Maximum airflow for hot weather |
| Rugby Shirts | Heavy Interlock | 220 to 240 GSM | High tensile strength to resist tearing |
| Sideline Polos | Pique Polyester | 180 to 200 GSM | Structured collar holds shape after washing |
| Team Hoodies | Brushed Fleece | 280 GSM | Warm thermal lining for cold weather |
| Warmup Pants | Ribstop Polyester | 200 GSM | Durable outer shell resists turf abrasion |
03 / Clear Pricing
Fair MOQs and Predictable Turnaround Times
We keep our minimum order quantity low because we know clubs and academies need flexibility. Our standard MOQ is just 50 pieces per style. If you are ordering custom headwear or performance gloves, the minimum is 100 pieces. This low threshold allows local clubs and school athletic departments to secure professional-grade gear without overcommitting their budgets.
What Drives Your Production Costs?
Your unit cost depends on three main variables. First is your choice of fabric, whether that is a 140 gsm lightweight interlock polyester for soccer jerseys or a rugged 320 gsm polyester fleece for sideline hoodies. Second is your decoration method. Sublimation allows for unlimited color designs at a flat rate, while heavy embroidery, screen printing, or high-definition puff print will adjust the price based on your artwork size. Finally, total volume lowers your price per piece.
As an experienced custom teamwear manufacturer USA buyers rely on for speed, we complete bulk production within 15 to 25 working days. This timeline starts the moment you approve your pre-production physical sample. We run all pattern grading, sublimation printing, stitching, and AQL 2.5 quality control under our own roof in Sialkot, guaranteeing that we hit your delivery deadline.
- 50 piece minimums per style for jerseys, shorts, tracksuits, hoodies, and custom outerwear garments.
- 100 piece minimums for custom team gloves, sideline beanies, and technical athletic headwear.
- 15 day turnaround is our typical minimum bulk production timeframe after you approve the sample.
- All-inclusive pricing covers your fabric weight selection, custom decoration, individual polybagging, and export packing.
04 / Strict Standards
In House Quality Control From First Cut To Final Inspection
When you partner with a custom teamwear manufacturer USA clients rely on for precision, you cannot leave construction to chance. At Benjima, we manage every step of our production under one roof in Sialkot, Pakistan. This centralized setup allows us to run a three stage inspection process on every single order of team uniforms and performance apparel.
We start with size grading verification. Our pattern makers compare the first cut panels directly against your approved grading charts to prevent sizing discrepancies before assembly begins. During the stitching phase, supervisors conduct inline checks to measure stitch density, ensuring every seam holds a minimum of 10 to 12 stitches per inch. We use durable polyester threads designed to withstand the high tension of contact sports.
Before packing, your order undergoes a final AQL 2.5 statistical inspection. We check for dimensional stability, panel alignment, and decoration accuracy, rejecting any garments that fall short of our standards. Whether we are producing sublimated polyester interlock jerseys or heavy brushed fleece hoodies, nothing leaves our facility without a signed quality release.
Size grading check
Stitch density minimum
AQL 2.5 inspection
In house testing
Apparel Lines
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Complete Custom Apparel Programmes For Wholesale Buyers
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Outerwear
Sideline Team Jackets
Weatherproof softshell and bonded fleece jackets with embroidered logos to keep players and coaches warm during outdoor games.
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Gymwear
Training Tracksuits
Durable 280 gsm polyester tricot track jackets and tapered pants engineered for high movement athletic training.
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Fleece
Custom Team Hoodies
Heavyweight 330 gsm fleece pullovers featuring high density screen prints, tackle twill, or puff print options.
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Activewear
Performance Compression
Four way stretch polyester spandex baselayers and compression shirts designed for maximum muscle support during competition.
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Headwear
Custom Sports Caps
Structured six panel performance caps and knitted winter beanies finished with 3D embroidery for team supporters.
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Gloves
Field Player Gloves
Thermal fleece field gloves with silicone grip patterns on palms for reliable ball handling in cold conditions.
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Pants
Athletic Joggers
Tapered 300 gsm cotton polyester blend joggers with zippered pockets and custom ribbed cuffs for travel and warmups.
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09
Uniforms
Basketball Apparel
Breathable 160 gsm pinhole mesh jerseys and wide leg shorts with custom tackle twill lettering for school programs.
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Built For US Brands
Full Scale Production For US Team Apparel
Precision Cutting
Automated cutting tables handle high GSM fleece and technical polyester with exact size grading across youth and adult team sizes.
Sublimation Printing
Italian inks fuse directly into polyester fibers for bright custom team uniforms that never fade, crack, or peel after washing.
AQL 2.5 Inspection
Every batch undergoes rigorous AQL 2.5 quality control covering stitch density, measurement accuracy, and print alignment before packing.
Private Label Branding
Custom woven neck labels, printed size tags, hangtags, and branded polybags prepare your custom teamwear line for direct retail.
In House Production
Direct factory manufacturing in Sialkot gives you complete control over lead times, stitching quality, and competitive bulk pricing.
Direct USA Shipping
Reliable air freight and sea cargo services deliver bulk orders straight to your warehouse, school, or retail store across America.
Custom Tech Packs
Our pattern makers build accurate digital tech packs to ensure exact fit and construction for your custom sports teamwear order.
Low Minimum Orders
Start your production run with low MOQs of 50 pieces per style, perfect for sports clubs and growing teamwear brands.
05 / Step-by-Step
Our In-House Custom Teamwear Production Process
A reliable Custom Teamwear Manufacturer USA buyers trust must control every stage of production under one roof. At Benjima, we do not outsource your order to third-party workshops. Our workflow begins when your digital tech pack is finalized by our design team, detailing size grading from youth sizes to adult 3XL.
We then create a physical sample for your approval before bulk cutting starts. Once you sign off on the sample, our in-house facility handles every step of the manufacturing journey. For high-performance teamwear, we use precision sublimation printing where Italian inks are fused directly into 140 gsm breathable polyester fibers. This prevents cracking or peeling when the garments are washed.
For fleece hoodies and training jackets, we offer screen print, embroidery, DTF, and puff print options. Our stitching department uses advanced flatlock sewing machines to ensure flat, durable seams that will not chaf during intense matches. Finally, every single garment undergoes a strict AQL 2.5 quality control inspection. We check measurements against the spec sheet, trim loose threads, and individually pack your items in polybags so they arrive organized and ready for distribution.
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Tech Pack and Sampling
We convert your design ideas into a digital technical layout and stitch a physical sample for your final approval.
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Cutting and Printing
Our team performs computerized fabric cutting before applying vibrant sublimation inks, screen prints, or detailed embroidery in-house.
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Stitching and Assembly
Skilled operators sew the panels together using industrial flatlock stitching machines for maximum seam strength and durability.
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Quality Control and Packing
Inspectors check every garment using AQL 2.5 standards before steam ironing, folding, and packing items into individual polybags.
06 / Restock & Continuity
Colour Matching and Easy Seasonal Reorders
Mid-season additions should not be a headache for sports clubs. When a new player signs up or a school team expands, you need matching gear fast. As an experienced teamwear supplier, we eliminate the stress of mismatched colours. We archive every digital sublimation file, vector pattern layout, and specific dye formula in our database. When you place a repeat order, your graphics and shades match your initial run perfectly.
Low Minimums for Fill-In Orders
We do not make you buy a massive bulk run just to cover three new players. Our digital printing workflow allows us to run small fill-in batches efficiently. Because our cutting, printing, and stitching run in-house, we control the production queue. For exact-match team uniforms and custom teamwear, we keep your patterns ready for quick setup.
While we use standard AQL 2.5 inspection for bulk, our team manually checks every reorder garment against the original master sample. Choosing a reliable custom teamwear manufacturer USA teams trust means you get identical fits, identical GSM weights, and identical colours year after year.
Digital Design Archives
Every vector pattern and print file saved permanently
Dye Formula Locking
Exact spectral colour values kept on file
Low Reorder Minimums
Easy mid-season top-ups for your roster
Physical Master Samples
Reference garments kept on-site for visual quality checks
Production Showcase
Finished Custom Team Apparel Solutions
Explore our recently manufactured custom teamwear, activewear, and outerwear projects produced for sports clubs, academies, and private label brands across North America.
Common Questions
Everything You Need To Know Before Ordering
If your question is not here, send it through the form and you get a written answer, not a callback request.
Our standard minimum order quantity is 50 pieces per style for apparel including jerseys, shorts, tracksuits, hoodies, and outerwear. For gloves and headwear, the MOQ is 100 pieces per style. You can split quantities across different standard sizing options.
We produce a physical sample based on your approved tech pack or artwork before starting bulk production. The sample is shipped directly to you for fit, fabric, and color verification. Bulk manufacturing only begins after you officially sign off on the pre-production sample.
Yes, we use the Pantone Matching System to match your exact team colors across sublimation printing, screen printing, and yarn dyed fabrics. For custom dyed knits or fleece, we match your specified PMS color codes to maintain strict brand consistency.
We offer standardized US size charts for men, women, and youth athletes. Alternatively, our pattern department can build custom size grading based on your brand's specific measurement specifications. We provide complete tech pack support for accurate fitting.
All decoration is completed in-house. We offer full dye sublimation printing, screen printing, high-density embroidery, 3D puff print, direct-to-film transfers, and tackle twill lettering. Choosing the right Custom Teamwear Manufacturer USA partner ensures expert advice on the best method for your fabric.
Sample production takes 7 to 10 working days. Once the sample is approved, typical bulk lead time is 15 to 25 working days depending on order volume and decoration complexity. Air express shipping to North America adds 4 to 7 working days.
Each garment is individually folded, inspected, and packed into clear polybags with size stickers. Orders are then packed into heavy-duty corrugated export cartons. We handle door-to-door air freight and sea freight delivery directly to your US warehouse or retail location.
Start Your Order
Work With A Direct Factory Apparel Manufacturer
Send us your design ideas, tech packs, or team logos today. Our Sialkot factory delivers custom teamwear with strict AQL 2.5 quality control, low MOQs, and reliable bulk lead times.
+92 329 6140058 · Monday to Saturday, 9:00 to 18:00 PKT